Motor Monitoring MarketSize, Share & Industry Analysis, 2026-2034By TypeBy ApplicationBy Monitoring TechniqueBy Deployment ModeBy Motor Type
Full title & scope — all 5 axes with their segments
Motor Monitoring Market Size, Share & Industry Analysis, By Type (Hardware Devices, Software System), By Application (Metals & Mining, Power Generation, Food & Beverages, Chemicals, Automotive, Aerospace & Defense, Others), By Monitoring Technique (Vibration Monitoring, Motor Current Signature Analysis, Infrared Thermography, Ultrasound Monitoring, Oil Analysis), By Deployment Mode (On-Premise, Cloud-Based), By Motor Type (AC Motors, DC Motors), and Regional Forecast, 2026-2034
Full table of contents for the published report, chapter by chapter.

- 01By TypeHardware Devices · Software System
- 02By ApplicationMetals & Mining · Power Generation · Food & Beverages
- 03By Monitoring TechniqueVibration Monitoring · Motor Current Signature Analysis · Infrared Thermography
- 04By Deployment ModeOn-Premise · Cloud-Based
- 05By Motor TypeAC Motors · DC Motors
- 06By Region
Market Analysis & Outlook
Motor monitoring refers to the sensors, data-acquisition hardware and analytics software used to track the operating condition of electric motors, including vibration, temperature, electrical current and lubricant condition, so that a developing fault can be identified before it causes a failure or unplanned stoppage. The category spans standalone handheld and portable instruments, permanently installed online monitoring systems, and the cloud or on-premise software that turns sensor readings into diagnostic alerts and maintenance recommendations. Buyers are industrial plant operators, utilities and manufacturers running large fleets of critical motors, along with the maintenance contractors and system integrators who install and service this equipment on their behalf.
The global motor monitoring market is valued at USD 2.75 billion in 2025 and is set to reach USD 6.23 billion by 2034, a compound annual growth rate of 9.47% across the 2026-2034 forecast period. The study tracks the market across USD 1.55 billion in 2020, USD 2.5 billion in 2024, USD 3.02 billion in 2026 and USD 4.34 billion in 2030.
On the type axis, growth rates run from 7.74% for Hardware Devices up to 12.02% for Software System. Hardware Devices carries the volume: USD 1.74 billion and 63.36% of revenue in 2025, USD 3.43 billion and 55% in 2034. The lines gaining share are Software System. Hardware Devices lose share without losing revenue.
Cut by application, the largest line is Metals & Mining: 22% of 2025 revenue, worth USD 0.61 billion, and 19% at USD 1.18 billion by 2034. Automotive grows faster at 11.35% against 7.61%, moving from 14% of revenue to 16% by 2034. Both this axis and the type one divide the same revenue, which is why they are alternative views rather than components.
USD 0.88 billion of 2025 revenue is generated in North America, 31.86% of the global total and the largest regional share; it reaches USD 1.74 billion by 2034. Asia Pacific is next at 29.86% and USD 0.82 billion, and Middle East and Africa last at 6.71%. Because Asia Pacific and Middle East and Africa take share, the revenue added by 2034 concentrates rather than spreading across all five regions.
The 2025 total is a triangulation of published figures and category proxies rather than a directly sourced total. Segment, regional and country splits are estimated on the same basis, which bounds the precision of the figures above. Coverage runs to five regions, two type lines and five segmentation axes across a fifteen-year window.
Market Size, 2020–2034
USD BillionRevenue in USD Billion. Values up to 2025 are actuals; 2026–2034 are forecast.
Key Takeaways
- A forecast-period rate of 9.47% takes the market from USD 2.75 billion in 2025 to USD 6.23 billion in 2034, against 12.16% recorded over the 2020-2025 historical period.
- Hardware Devices is the largest type line at USD 1.74 billion in 2025, a 63.36% share, reaching USD 3.43 billion and 55% of revenue by 2034.
- Fastest growth on the type axis belongs to Software System: 12.02% a year, USD 1.01 billion to USD 2.8 billion, and a share moving from 36.64% to 45%.
- Scenario range for 2034 runs from USD 5.39 billion in the bear case to USD 7.07 billion in the bull case, against a base-case USD 6.23 billion, the spread a plan built on this forecast has to absorb.
- The largest region is North America, generating USD 0.88 billion in 2025 (31.86% of the global total) and USD 1.74 billion by 2034, ahead of Asia Pacific at 29.86%.
- The United States accounts for 78.41% of North America in the base year, worth USD 0.69 billion in 2025 and reaching USD 1.32 billion by 2034, the worked country example carried through that region's chapters.
- Fifteen years are reported, 2020 to 2034 with 2025 as the base: revenue, share and growth rate per line, per axis and per region rather than a single blended series.
Market Trends
Revenue Share, By By Type
Base year 2025Hardware Devices leads with 63.4% of by type segment revenue.
Share of by type segment revenue, most recent base year.
The global motor monitoring market is shaped over 2026-2034 by three measurable movements: a change in the type mix, a shift in where revenue sits geographically, and the 9.47% rate carrying the total.
All three are changes in mix rather than in direction: nothing contracts, and the movement is in which lines and regions absorb the new revenue.
Composition shifts on the type axis. Software System grows at 12.02% across 2026-2034 against 7.74% for Hardware Devices, the widest spread on the type axis. Software System takes its share of revenue from 36.64% to 45% while Hardware Devices gives up ground, from 63.36% to 55%. In absolute terms Software System rises from USD 1.01 billion to USD 2.8 billion, while Hardware Devices rises from USD 1.74 billion to USD 3.43 billion. Both grow; the gap is wide enough to reshape the mix inside a single forecast window.
Regional weight shifts toward Asia Pacific and Middle East and Africa. Asia Pacific moves from 29.86% of revenue in 2025 to 35% in 2034, worth USD 0.82 billion rising to USD 2.18 billion; Middle East and Africa moves from 6.71% of revenue in 2025 to 8% in 2034, worth USD 0.18 billion rising to USD 0.5 billion. The remaining regions grow in absolute terms while giving up share: North America at 31.86% moving to 28%, Europe at 23.57% moving to 21%, Latin America at 8% moving to 8%. That makes the regional split worth reading rather than scaling from the global rate: the same market rate produces different outcomes depending on where a supplier's revenue sits.
The series never breaks trajectory. Reading the series: USD 1.55 billion in 2020, USD 2.5 billion in 2024, USD 2.75 billion in 2025, USD 3.02 billion in 2026, USD 4.34 billion in 2030 and USD 6.23 billion in 2034. There is no discontinuity to time, and 9.47% forecast growth against 12.16% historical means the trend continues rather than turns. That moves the planning question away from timing a turn and onto the type and regional mixes, where the actual movement is.
Market Growth Factors
Growth is concentrated in Software System
Market Drivers
3- 01Growth is concentrated in Software System
The fastest line on the type axis is Software System, at 12.02% against the market's 9.47%, taking USD 1.01 billion to USD 2.8 billion and 36.64% of revenue to 45%. The market's overall 9.47% depends on that rate holding: at the 7.74% recorded by Hardware Devices, the same revenue base would compound to a materially smaller 2034 total. A portfolio weighted away from it tracks below the market even in a market growing everywhere.
- 02Regional weight, not regional count
31.86% of 2025 revenue (USD 0.88 billion) is generated in North America, reaching USD 1.74 billion by 2034 at an unchanged 28%. Behind it, Asia Pacific holds 29.86%; USD 0.82 billion rising to USD 2.18 billion. Because both the existing revenue and the revenue added concentrate in these two, regional weighting matters more to a forecast than regional count does.
- 03A demonstrated trajectory, not a projected turnaround
Revenue rose through USD 1.55 billion in 2020, USD 2.5 billion in 2024 and USD 2.75 billion in 2025, a compound 12.16% across the historical period. From there the forecast carries 9.47% through to USD 6.23 billion in 2034. Because the growth is already in the record rather than in the projection, the rate is held flat across the forecast rather than ramped, and the risk in the number sits in the mix assumptions rather than in whether the market grows at all.
Growth drivers
| # | Growth driver | Impact | Gross contribution (Billion) | 2026-28 | 2029-31 | 2032-34 |
|---|---|---|---|---|---|---|
| 1 | Rising cost of unplanned motor downtime accelerates predictive maintenance adoption | High | +1.25 | High | High | Medium |
| 2 | Falling sensor and edge-hardware costs widen fleet-wide monitoring coverage | High | +0.95 | High | Medium | Medium |
| 3 | Safety and regulatory mandates for critical rotating equipment | Medium-High | +0.7 | Medium | High | High |
| 4 | Expansion of cloud-based and SaaS condition-monitoring platforms | Medium | +0.55 | Medium | Medium | High |
| 5 | Growth in the electric motor population from industrial electrification and EV manufacturing | Medium | +0.4 | Low | Medium | High |
| 6 | Others | Low | +0.28 | Low | Low | Low |
| Total | +4.13 | |||||
Restraints
| # | Restraint | Impact | Estimated reduction (Billion) | 2026-28 | 2029-31 | 2032-34 |
|---|---|---|---|---|---|---|
| 1 | High integration and retrofit cost across legacy motor fleets | Medium-High | −0.35 | High | Medium | Low |
| 2 | Data security and connectivity concerns limiting cloud deployment | Medium | −0.18 | Medium | Medium | Low |
| 3 | Shortage of skilled personnel to interpret diagnostic outputs | Low | −0.12 | Medium | Low | Low |
| Total | −0.65 | |||||
Drivers contribute 4.13 Billion and restraints remove 0.65 Billion, a net 3.48 Billion, which is the revenue the market adds between the base year and 2034. Contributions are CDI estimates, apportioned so that they reconcile with the forecast rather than being read from it.
Separate the 9.47% into its parts and three show up: an already-large base compounding, the type mix moving toward its faster lines, and regional growth landing unevenly.
Restraining Factors
What holds the forecast back
Market Restraints
2- 01What holds the forecast back
A bear case of USD 5.39 billion in 2034, against USD 6.23 billion in the base case, rests on one stated assumption: assumes slower capital spending on new monitoring installations amid tighter industrial capex budgets and continued preference for in-house on-premise systems, leaving the 2034 total 13% below the base case. Neither case changes the USD 2.75 billion 2025 base.
- 02Hardware Devices holds the blended rate down
With 63.36% of 2025 revenue (USD 1.74 billion) Hardware Devices is where most of the market sits, and it grows at only 7.74% against the market's 9.47%. Revenue still reaches USD 3.43 billion by 2034 and share still falls to 55%: a drag on the average rather than a decline.
Market Opportunities
Where the forecast could be beaten
Market Opportunities
2- 01Where the forecast could be beaten
A bull case of USD 7.07 billion by 2034, against USD 6.23 billion in the base case, turns on a single stated assumption: assumes faster-than-base conversion from time-based to condition-based maintenance across mid-sized industrial plants, plus quicker cloud-subscription adoption, lifting the 2034 total 14% above the base case. The USD 2.75 billion 2025 base is common to both.
- 02Software System share moves from 36.64% to 45%
Software System grows at 12.02% against 9.47% for the market, adding revenue from USD 1.01 billion in 2025 to USD 2.8 billion in 2034 and taking its share from 36.64% to 45%. It is the place on this axis where share changes hands at scale, so it is where an entrant can take position without displacing the incumbent in Hardware Devices.
Market Challenges
The total depends on a single line
Market Challenges
2- 01The total depends on a single line
USD 1.74 billion of 2025 revenue sits in Hardware Devices, 63.36% of the total, and it is still 55% at USD 3.43 billion nine years later. A market leaning this heavily on one type line concentrates its exposure there, and a shift in demand for that line moves the total more than any other single change on the axis.
- 02North America is largely the United States
The United States generates USD 0.69 billion of North America's USD 0.88 billion in 2025, 78.41% of the region, reaching USD 1.32 billion by 2034. The consequence is that regional risk here is really country risk wearing a larger label.
Segmentation Analysis
5 axesSegmentation runs along five axes: type, application, monitoring technique, deployment mode and motor type. Revenue does not add across them: each is a different cut of the same total.
Two type lines are reported. One of them takes share over the forecast period and the other gives it up, though every line grows in absolute terms between 2025 and 2034.
By Type · 2 segments
Hardware Devices Led by Type in 2025, with Software System Growing Fastest
- Largest Hardware Devices · 63.4%
- Fastest Software System · 12%
- Moves most Hardware Devices · -8.4 pts
- Order by 2034 unchanged
| Segment | 2025 | Share | 2034 | Share | CAGR |
|---|---|---|---|---|---|
| Hardware Devices | $1.74B | 63.4% | $3.43B | 55%-8.4 | 7.7% |
| Software System | $1.01B | 36.6% | $2.80B | 45%+8.4 | 12% |
Hardware devices lead because sensors and data-acquisition units are still the mandatory first purchase for any monitoring programme, and every software deployment depends on an underlying hardware installation. Software System is the faster-growing line because a plant can add analytics seats, dashboards and cloud subscriptions to sensors it has already installed without a matching new hardware purchase, so software revenue scales ahead of the hardware base it rides on. Software System grows fastest here, so its share rises while Hardware Devices gives ground. By 2034 Hardware Devices is still ahead, making this a shift in weight rather than a change of leader. Every year of the series is priced on this axis, making it the reference cut for the rest of the report.
By Application · 7 segments
By Application
- Largest Metals & Mining · 22%
- Fastest Automotive · 11.3%
- Moves most Metals & Mining · -3 pts
- Order by 2034 changes
| Segment | 2025 | Share | 2034 | Share | CAGR |
|---|---|---|---|---|---|
| Metals & Mining | $0.61B | 22% | $1.18B | 19%-3 | 7.6% |
| Power Generation | $0.55B | 20% | $1.37B | 22%+2 | 10.7% |
| Food & Beverages | $0.33B | 12% | $0.69B | 11%-1 | 8.5% |
| Chemicals | $0.44B | 16% | $1.06B | 17%+1 | 10.3% |
| Automotive | $0.38B | 14% | $1B | 16%+2 | 11.3% |
| Aerospace & Defense | $0.22B | 8% | $0.50B | 8% | 9.6% |
| Others | $0.22B | 8% | $0.44B | 7%-1 | 8% |
2025 to 2034 revenue and share by line: Metals & Mining USD 0.61 billion to USD 1.18 billion (22% to 19%), Power Generation USD 0.55 billion to USD 1.37 billion (20% to 22%), Chemicals USD 0.44 billion to USD 1.06 billion (16% to 17%), Automotive USD 0.38 billion to USD 1 billion (14% to 16%), Food & Beverages USD 0.33 billion to USD 0.69 billion (12% to 11%), Aerospace & Defense USD 0.22 billion to USD 0.5 billion (8% to 8%), Others USD 0.22 billion to USD 0.44 billion (8% to 7%). Scale in Metals & Mining and Growth in Automotive Define the Application Axis Metals & Mining leads because it carries the largest population of high-horsepower motors operating in abrasive, high-vibration duty cycles where a failure is unusually costly to production, making continuous monitoring an easier purchase to justify. Automotive is the fastest-growing application as motor-heavy electric-vehicle drivetrain and battery-line manufacturing expands, adding new highly automated production motors that plants are monitoring from the first installation rather than retrofitting later. By 2034 the largest line is Power Generation rather than Metals & Mining, the one axis here where the order actually changes.
By Monitoring Technique · 5 segments
Vibration Monitoring Led by Monitoring technique in 2025, with Motor Current Signature Analysis (MCSA) Growing Fastest
- Largest Vibration Monitoring · 40%
- Fastest Motor Current Signature Analysis (MCSA) · 11.9%
- Moves most Motor Current Signature Analysis (MCSA) · +5 pts
- Order by 2034 unchanged
| Segment | 2025 | Share | 2034 | Share | CAGR |
|---|---|---|---|---|---|
| Vibration Monitoring | $1.10B | 40% | $2.24B | 36%-4 | 8.2% |
| Motor Current Signature Analysis (MCSA) | $0.61B | 22% | $1.68B | 27%+5 | 11.9% |
| Infrared Thermography | $0.44B | 16% | $0.93B | 15%-1 | 8.7% |
| Ultrasound Monitoring | $0.33B | 12% | $0.75B | 12% | 9.6% |
| Oil Analysis | $0.27B | 10% | $0.62B | 10% | 9.7% |
Vibration Monitoring leads because it is the longest-established technique and applies to the broadest range of motor types and duty cycles, giving it the deepest base of existing installations to renew and expand. Motor Current Signature Analysis grows fastest because it reads fault signatures from the electrical supply already feeding the motor, letting a plant add diagnostic coverage through a software or firmware update rather than a new sensor installation. The order does not change: Vibration Monitoring is still largest in 2034, and what moves is how much it holds.
By Deployment Mode · 2 segments
Scale in On-Premise and Growth in Cloud-Based Define the Deployment mode Axis
- Largest On-Premise · 58%
- Fastest Cloud-Based · 13.6%
- Moves most On-Premise · -16 pts
- Order by 2034 changes
| Segment | 2025 | Share | 2034 | Share | CAGR |
|---|---|---|---|---|---|
| On-Premise | $1.60B | 58% | $2.62B | 42%-16 | 5.6% |
| Cloud-Based | $1.15B | 42% | $3.61B | 58%+16 | 13.6% |
On-Premise leads today because plant safety policy and data-residency rules at large industrial sites still favor locally hosted historian systems over external connections. Cloud-Based is the fastest-growing option as multi-site operators adopt centralized dashboards that a subscription model delivers at lower upfront cost than building and maintaining in-house servers at every plant. By 2034 the largest line is Cloud-Based rather than On-Premise, the one axis here where the order actually changes.
By Motor Type · 2 segments
AC Motors Holds the Largest Motor type Share and Is Still the Quickest to Grow
- Largest AC Motors · 82%
- Fastest AC Motors · 9.9%
- Moves most AC Motors · +3 pts
- Order by 2034 unchanged
| Segment | 2025 | Share | 2034 | Share | CAGR |
|---|---|---|---|---|---|
| AC Motors | $2.26B | 82% | $5.30B | 85%+3 | 9.9% |
| DC Motors | $0.49B | 18% | $0.93B | 15%-3 | 7.4% |
AC Motors lead because they make up the overwhelming majority of installed industrial motor fleets across every end market covered in this study. Growth stays concentrated there too, since new monitoring deployments track new AC motor installations, while the smaller and shrinking DC motor base limits how much additional monitoring spend that segment can generate. By 2034 AC Motors is still ahead, making this a shift in weight rather than a change of leader.
Regional Insights
Regional Revenue Share
Base year 2025
Share of global revenue in the base year.
Only the leading region's share is published outside the report; pins mark the region, not a specific country.
North America Market Analysis
The largest region covered — 3.9 points of share move elsewhere by 2034, while revenue still grows 2.0×.
- Rank 1 of 5
- 2025 share 31.9%
- By 2034 27.9%
- Revenue $0.88B → $1.74B
31.86% of the global motor monitoring market sits in North America in 2025, worth USD 0.88 billion on the way to USD 1.74 billion by 2034. By revenue it sits first across the study, and the ranking does not change between 2025 and 2034.
Share settles at 28% in 2034, and the region keeps growing in absolute terms while others expand faster, a change in relative weight, not a decline in demand.
Hardware Devices leads here as it does globally, at 63.36% of 2025 revenue, and Software System again grows fastest at 12.02%. Revenue for North America is broken out by every segmentation axis and by country in the full report.
United States
Sets the pace for North America at 78.4% of it, growing 1.9×.
- In region 1 of 2
- Of region 78.4%
- Of global 25.1%
- Revenue $0.69B → $1.32B
The United States is the largest market within North America, generating USD 0.69 billion in 2025 and projected to reach USD 1.32 billion by 2034. 78.41% of the region in 2025 means the regional figures are, in practice, a view of this market with others attached. Set against USD 0.88 billion and USD 1.74 billion for the region, it is why this market rather than a smaller one is the one reported in full.
The type pattern in the United States is the global one: 63.36% of 2025 revenue in Hardware Devices, 55% by 2034, against 12.02% growth in Software System taking it from 36.64% to 45%. Its 78.41% weight in North America means those movements carry straight into the regional totals. Per-type revenue for the United States appears on its own in the full report.
Motor monitoring systems sold in the United States fall under general industrial electrical equipment oversight rather than a single product-specific approval regime. Suppliers typically seek listing or certification from a Nationally Recognized Testing Laboratory such as UL to demonstrate electrical safety, while any wireless data transmission component must meet Federal Communications Commission equipment authorization rules governing radio frequency emissions. Workplace deployment is shaped by Occupational Safety and Health Administration requirements for electrical and machine safety, and installations commonly reference National Electrical Code and NEMA motor standards. Labelling must disclose voltage, rating, and certification marks, and conformity documentation is expected to support procurement by industrial buyers and integrators.
Banner Engineering, ABB, National Instruments, Megger, Siemens, Honeywell, General Electric, Emerson Electric, Rockwell Automation, Qualitrol, Schneider Electric, Mitsubishi Electric, Advantech, Eaton, Weg Group, Dynapar, KCF Technologies, Phoenix Contact, T.F. Hudgins and Koncar are the suppliers covered in the United States. Two different problems sit on the same axis: holding Hardware Devices at 63.36% of 2025 revenue, and taking Software System while it grows at 12.02%. The full report covers country-level positioning and shares company by company; this summary does not.
Canada
2nd-largest in North America, growing 2.0×.
- In region 2 of 2
- Of region 14.8%
- Of global 4.7%
- Revenue $0.13B → $0.26B
Canada is sized at USD 0.13 billion in 2025, rising to USD 0.26 billion by 2034; 4.73% of global revenue and 14.77% of North America. It is reported separately from the United States across every segmentation axis in the full report.
Europe Market Analysis
The 3rd-largest region covered — 2.5 points of share move elsewhere by 2034, while revenue still grows 2.0×.
- Rank 3 of 5
- 2025 share 23.6%
- By 2034 21%
- Revenue $0.65B → $1.31B
Europe holds 23.57% of the global motor monitoring market in 2025, worth USD 0.65 billion rising to USD 1.31 billion in 2034. Among the five regions it ranks third by revenue in both years.
By 2034 the share stands at 21%, and the region keeps growing in absolute terms while others expand faster, a change in relative weight, not a decline in demand.
Segment composition follows the global pattern: Hardware Devices largest at 63.36% of 2025 revenue, Software System fastest at 12.02%. Revenue for Europe is broken out by every segmentation axis and by country in the full report.
Germany
The largest market in Europe, growing 2.0×.
- In region 1 of 3
- Of region 33.9%
- Of global 8%
- Revenue $0.22B → $0.45B
33.85% of Europe's base-year revenue comes from Germany; USD 0.22 billion, rising to USD 0.45 billion by 2034. It accounts for 33.85% of regional revenue in the base year, the largest single share without dominating the region outright. The region itself runs USD 0.65 billion to USD 1.31 billion over the same period, and this is the market carrying the country-level detail in the full report.
Composition here matches the global split: the largest line is Hardware Devices at 63.36% of 2025 revenue, easing to 55% by 2034, and the fastest is Software System at 12.02%, from 36.64% to 45%. Because the country carries 33.85% of Europe, a movement in its own mix shows up in the regional totals rather than being averaged away by neighbouring markets. Per-type revenue for Germany appears on its own in the full report.
In Germany, motor monitoring equipment is governed by the European Union's product safety framework, chiefly the Low Voltage Directive and the Electromagnetic Compatibility Directive, with the Machinery Directive applying where a monitoring system is integrated into or supplied alongside driven machinery. Compliance is demonstrated through CE marking, supported by a technical file and a declaration of conformity referencing harmonised European standards, including those maintained by CENELEC and reflected in national VDE guidance. Devices intended for hazardous or explosive industrial environments must additionally meet ATEX requirements. National transposition occurs through the German Product Safety Act, and labelling must clearly display the CE mark alongside manufacturer identification and safety information.
Banner Engineering, ABB, National Instruments, Megger, Siemens, Honeywell, General Electric, Emerson Electric, Rockwell Automation, Qualitrol, Schneider Electric, Mitsubishi Electric, Advantech, Eaton, Weg Group, Dynapar, KCF Technologies, Phoenix Contact, T.F. Hudgins and Koncar are the suppliers covered in Germany. Volume sits in Hardware Devices at 63.36% of 2025 revenue; movement sits in Software System at 12.02% growth.
United Kingdom
2nd-largest in Europe, growing 2.1×.
- In region 2 of 3
- Of region 21.5%
- Of global 5.1%
- Revenue $0.14B → $0.29B
Within Europe, the United Kingdom accounts for 21.54% of regional revenue and 5.09% of the global total, worth USD 0.14 billion in 2025 and USD 0.29 billion by 2034.
France
3rd-largest in Europe, growing 2.1×.
- In region 3 of 3
- Of region 15.4%
- Of global 3.6%
- Revenue $0.10B → $0.21B
France is sized at USD 0.1 billion in 2025, rising to USD 0.21 billion by 2034; 3.64% of global revenue and 15.38% of Europe. It is reported separately from Germany across every segmentation axis in the full report.
Asia Pacific Market Analysis
The 2nd-largest region covered, and the one gaining the most — it picks up 5.1 points of share by 2034, while revenue still grows 2.7×.
- Rank 2 of 5
- 2025 share 29.9%
- By 2034 35%
- Revenue $0.82B → $2.18B
USD 0.82 billion of 2025 revenue is generated in Asia Pacific, 29.86% of the global motor monitoring market and reaches USD 2.18 billion by 2034. By revenue it sits second across the study, and the ranking does not change between 2025 and 2034.
By 2034 the share has moved up to 35%, at a pace above the 9.47% global rate, which is what makes this region worth reading separately rather than scaling from the total.
The type mix reported at global level applies here, with Hardware Devices the largest line at 63.36% of 2025 revenue and Software System the fastest-growing at 12.02%. Per-axis and per-country detail for Asia Pacific sits in the full report.
China
The largest market in Asia Pacific, growing 2.6×.
- In region 1 of 3
- Of region 45.1%
- Of global 13.4%
- Revenue $0.37B → $0.98B
45.12% of Asia Pacific's base-year revenue comes from China; USD 0.37 billion, rising to USD 0.98 billion by 2034. Its 45.12% of base-year regional revenue leads the region, though enough sits elsewhere that Asia Pacific is not a proxy for it. The region itself runs USD 0.82 billion to USD 2.18 billion over the same period, and this is the market carrying the country-level detail in the full report.
Composition here matches the global split: the largest line is Hardware Devices at 63.36% of 2025 revenue, easing to 55% by 2034, and the fastest is Software System at 12.02%, from 36.64% to 45%. With 45.12% of Asia Pacific concentrated here, a change in this country's mix is visible in the regional figures instead of being diluted by its neighbours. Revenue by type for China is reported separately in the full report.
Motor monitoring products marketed in China are subject to the China Compulsory Certification scheme administered by the Certification and Accreditation Administration, which applies to qualifying electrical and electronic equipment before it may be legally sold or installed. Suppliers must test products against applicable Guobiao national standards covering electrical safety and electromagnetic compatibility, obtain certification through an accredited body, and affix the CCC mark to compliant units. Any device incorporating wireless communication additionally requires type approval from the radio regulation authority. Oversight sits with the State Administration for Market Regulation, and imported equipment must carry Chinese-language labelling identifying the manufacturer, ratings, and certification status before customs clearance and distribution.
Competition in China runs between the suppliers this study tracks: Banner Engineering, ABB, National Instruments, Megger, Siemens, Honeywell, General Electric, Emerson Electric, Rockwell Automation, Qualitrol, Schneider Electric, Mitsubishi Electric, Advantech, Eaton, Weg Group, Dynapar, KCF Technologies, Phoenix Contact, T.F. Hudgins and Koncar. Hardware Devices, at 63.36% of 2025 revenue, is where the volume sits, and Software System, growing at 12.02%, is where position changes hands over the forecast period.
Japan
2nd-largest in Asia Pacific, growing 2.8×.
- In region 2 of 3
- Of region 19.5%
- Of global 5.8%
- Revenue $0.16B → $0.44B
Japan is sized at USD 0.16 billion in 2025, rising to USD 0.44 billion by 2034; 5.82% of global revenue and 19.51% of Asia Pacific. It is reported separately from China across every segmentation axis in the full report.
India
3rd-largest in Asia Pacific, growing 2.8×.
- In region 3 of 3
- Of region 14.6%
- Of global 4.4%
- Revenue $0.12B → $0.33B
4.36% of global revenue is generated in India; USD 0.12 billion in 2025, reaching USD 0.33 billion in 2034, and 14.63% of Asia Pacific.
Latin America Market Analysis
The 4th-largest region covered, holding its share flat through 2034, while revenue still grows 2.3×.
- Rank 4 of 5
- 2025 share 8%
- By 2034 8%
- Revenue $0.22B → $0.50B
Latin America holds 8% of the global motor monitoring market in 2025, worth USD 0.22 billion on the way to USD 0.5 billion by 2034. That makes it the fourth-largest region covered, in 2025 and again in 2034.
Share settles at 8% in 2034, though revenue still rises throughout; what changes is the region's weight against faster-growing ones, which is not the same as weakening demand.
Within the region the type split tracks the global one; 63.36% of 2025 revenue in Hardware Devices, fastest growth of 12.02% in Software System. Per-axis and per-country detail for Latin America sits in the full report.
Brazil
The largest market in Latin America, growing 2.3×.
- In region 1 of 2
- Of region 45.5%
- Of global 3.6%
- Revenue $0.10B → $0.23B
Brazil is the largest market within Latin America, generating USD 0.1 billion in 2025 and projected to reach USD 0.23 billion by 2034. 45.45% of the region in the base year makes it the largest market here without making it the region. Set against USD 0.22 billion and USD 0.5 billion for the region, it is why this market rather than a smaller one is the one reported in full.
Demand in Brazil follows the type mix reported at global level: Hardware Devices is the largest line at 63.36% of 2025 revenue, moving to 55% by 2034, while Software System grows fastest at 12.02% and takes its share from 36.64% to 45%. Its 45.45% weight in Latin America means those movements carry straight into the regional totals. The full report reports Brazil by type separately.
In Brazil, motor monitoring equipment falls within the conformity assessment scope overseen by INMETRO, the national metrology and quality institute, which requires electrical and electronic products to be evaluated against applicable technical regulations before sale. Suppliers generally work through an accredited certification body to obtain the INMETRO conformity mark, with testing covering electrical safety and, where relevant, electromagnetic compatibility. Devices that transmit data wirelessly must separately obtain homologation from ANATEL, the telecommunications regulator. Portuguese-language labelling disclosing manufacturer details, technical ratings, and certification marks is required, and non-conforming or unlabelled equipment can be barred from customs clearance and retail distribution within the domestic market.
Banner Engineering, ABB, National Instruments, Megger, Siemens, Honeywell, General Electric, Emerson Electric, Rockwell Automation, Qualitrol, Schneider Electric, Mitsubishi Electric, Advantech, Eaton, Weg Group, Dynapar, KCF Technologies, Phoenix Contact, T.F. Hudgins and Koncar are the suppliers covered in Brazil. Hardware Devices, at 63.36% of 2025 revenue, is where the volume sits, and Software System, growing at 12.02%, is where position changes hands over the forecast period.
Mexico
2nd-largest in Latin America, growing 2.1×.
- In region 2 of 2
- Of region 31.8%
- Of global 2.5%
- Revenue $0.07B → $0.15B
Within Latin America, Mexico accounts for 31.82% of regional revenue and 2.55% of the global total, worth USD 0.07 billion in 2025 and USD 0.15 billion by 2034.
Middle East and Africa Market Analysis
The 5th-largest region covered — it picks up 1.3 points of share by 2034, while revenue still grows 2.8×.
- Rank 5 of 5
- 2025 share 6.7%
- By 2034 8%
- Revenue $0.18B → $0.50B
USD 0.18 billion of 2025 revenue is generated in Middle East and Africa, 6.71% of the global motor monitoring market with USD 0.5 billion projected for 2034. It is a marginal region on this axis, fifth by revenue throughout the period.
By 2034 the share has moved up to 8%, at a pace above the 9.47% global rate, which is what makes this region worth reading separately rather than scaling from the total.
Within the region the type split tracks the global one; 63.36% of 2025 revenue in Hardware Devices, fastest growth of 12.02% in Software System. The full report breaks Middle East and Africa out along every axis and by country.
Saudi Arabia
The largest market in Middle East and Africa, growing 3.0×.
- In region 1 of 2
- Of region 33.3%
- Of global 2.2%
- Revenue $0.06B → $0.18B
The largest single market in Middle East and Africa is Saudi Arabia, at USD 0.06 billion in 2025 and USD 0.18 billion in 2034. At 33.33% of the region in 2025 it leads, but a majority of Middle East and Africa's revenue is generated in other markets. Regional revenue of USD 0.18 billion in 2025 and USD 0.5 billion in 2034 sits around it, and it is the country used wherever the full report cuts a figure by geography.
Saudi Arabia buys along the same lines as the market globally; Hardware Devices first at 63.36% of 2025 revenue and 55% in 2034, Software System fastest at 12.02% on a share moving from 36.64% to 45%. Because the country carries 33.33% of Middle East and Africa, a movement in its own mix shows up in the regional totals rather than being averaged away by neighbouring markets. Saudi Arabia carries its own type breakdown in the full report.
In Saudi Arabia, motor monitoring equipment is regulated under the conformity framework administered by the Saudi Standards, Metrology and Quality Organization, which requires suppliers to obtain a product certificate of conformity through the SABER platform prior to import. Assessment typically draws on Gulf-wide technical regulations for low-voltage and electromagnetic compatibility, and equipment may also need to meet Gulf conformity mark requirements where applicable across the wider Gulf Cooperation Council market. Wireless-enabled monitoring devices additionally require approval from the Communications, Space and Technology Commission. Labelling must identify the manufacturer, technical specifications, and certification status in Arabic, supporting customs clearance and market surveillance checks.
The suppliers tracked in this study (Banner Engineering, ABB, National Instruments, Megger, Siemens, Honeywell, General Electric, Emerson Electric, Rockwell Automation, Qualitrol, Schneider Electric, Mitsubishi Electric, Advantech, Eaton, Weg Group, Dynapar, KCF Technologies, Phoenix Contact, T.F. Hudgins and Koncar) compete in Saudi Arabia across the type lines above. Two different problems sit on the same axis: holding Hardware Devices at 63.36% of 2025 revenue, and taking Software System while it grows at 12.02%.
South Africa
2nd-largest in Middle East and Africa, growing 2.6×.
- In region 2 of 2
- Of region 27.8%
- Of global 1.8%
- Revenue $0.05B → $0.13B
Within Middle East and Africa, South Africa accounts for 27.78% of regional revenue and 1.82% of the global total, worth USD 0.05 billion in 2025 and USD 0.13 billion by 2034.
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Report Coverage
This report assesses the market across every segment, with revenue and a growth rate for each line in each year of the study period. It covers the drivers, trends, opportunities, restraints and challenges shaping growth, the competitive landscape and the companies profiled, and the research methodology behind every estimate. Segmentation is reported by Type, Application, Monitoring Technique, Deployment Mode, Motor Type, and regional analysis covers North America, Europe, Asia Pacific, Latin America, Middle East and Africa, each broken out by country.
Competitive Landscape
Position on the Type Axis Decides Competitive Standing
The study covers the following suppliers: Banner Engineering, ABB, National Instruments, Megger, Siemens, Honeywell, General Electric, Emerson Electric, Rockwell Automation, Qualitrol, Schneider Electric, Mitsubishi Electric, Advantech, Eaton, Weg Group, Dynapar, KCF Technologies, Phoenix Contact, T.F. Hudgins and Koncar.
The type axis, not the regional one, is where competition happens. The largest block of revenue is Hardware Devices: USD 1.74 billion in 2025 at 63.36% of the total, 55% in 2034. Incumbency there is expensive to challenge. Share moves in Software System, growing 12.02% against 7.74% for Hardware Devices. A supplier positioned in one is not automatically positioned in the other, which is what keeps a field of this size viable in a market of USD 2.75 billion.
Large industrial automation players such as Siemens, ABB, Rockwell Automation, Schneider Electric, General Electric, Honeywell and Emerson Electric win on installed-base breadth, plant relationships already in place, and the ability to bundle motor monitoring into a wider automation or electrical-distribution sale. Specialist condition-monitoring suppliers, including Qualitrol, Megger, Dynapar, KCF Technologies and T.F. Hudgins, compete on sensor accuracy, diagnostic depth and reliability across harsh duty cycles. Regional players such as Koncar and Weg Group hold ground through local service networks and price position where brand premium matters less, while software and edge specialists like National Instruments and Advantech compete on platform openness and integration speed rather than hardware scale.
The regional picture sets the entry cost: 31.86% of revenue is in North America and 29.86% in Asia Pacific, so a credible global position requires both, while Middle East and Africa at 6.71% can be served opportunistically.
Per-company profiles, financials, share and development history are in the full report and not here.
List of Key Motor Monitoring Market Companies Profiled
20 companies profiled. Company profiles, including financials, product portfolios and recent developments, are part of the full report.
- Banner Engineering(United States)
- ABB(Switzerland)
- National Instruments(United States)
- Megger(United Kingdom)
- Siemens(Germany)
- Honeywell(United States)
- General Electric(United States)
- Emerson Electric(United States)
- Rockwell Automation(United States)
- Qualitrol(United States)
- Schneider Electric(France)
- Mitsubishi Electric(Japan)
- Advantech(Taiwan)
- Eaton(Ireland)
- Weg Group(Brazil)
- Dynapar(United States)
- KCF Technologies(United States)
- Phoenix Contact(Germany)
- T.F. Hudgins(United States)
- Koncar(Croatia)
Geographic Coverage
Every market below is broken out separately in the report.
North America
3Europe
8Asia Pacific
12Latin America
3Middle East and Africa
4Key Insights
Report Scope
Study parameters & segmentationThis study covers market size and forecasts over the 2020–2034 period, segmentation across 5 axes (Type, Application, Monitoring Technique, Deployment Mode, Motor Type), regional analysis for 5 regions and their constituent countries, a competitive landscape profiling 20 key companies, and the research methodology behind every estimate.
Segmentation
5 axes + regionFull chapter-and-section structure of the report. Segment, region, and company breakdowns are listed as scope. The underlying figures are in the sample and full report.
Table of Contents+−
Chapter 1.Executive Summary
Chapter 2.Premium Insights
Chapter 3.Market Definition
Chapter 4.Research Methodology
Chapter 5.Strategic Imperatives & Market Outlook
Chapter 6.Go-to-Market (GTM) Strategies
Chapter 7.Market Trends, Strategy & Dynamics
Chapter 8.Porter's Five Forces
Chapter 9.PESTEL Analysis
Chapter 10.Value Chain Analysis
Chapter 11.Supply Chain Analysis
Chapter 12.Macro-Economic Factors
Chapter 13.Market Cost Analysis
Chapter 14.Market Supply-Side Analysis
Chapter 15.Global Motor Monitoring Market Size & Projections, 2020–2034, Revenue (USD Billion)
Chapter 16.Global Motor Monitoring Market Overview, By Type, 2020–2034, Revenue (USD Billion)
Chapter 17.Global Motor Monitoring Market Overview, By Application, 2020–2034, Revenue (USD Billion)
Chapter 18.Global Motor Monitoring Market Overview, By Monitoring Technique, 2020–2034, Revenue (USD Billion)
Chapter 19.Global Motor Monitoring Market Overview, By Deployment Mode, 2020–2034, Revenue (USD Billion)
Chapter 20.Global Motor Monitoring Market Overview, By Motor Type, 2020–2034, Revenue (USD Billion)
Chapter 21.Global Motor Monitoring Market Size — Segment Comparison
Chapter 22.Global Motor Monitoring Geography Overview, 2020–2034, Revenue (USD Billion)
Chapter 23.North America Motor Monitoring Market Deep-Dive, 2020–2034, Revenue (USD Billion)
Chapter 24.Europe Motor Monitoring Market Deep-Dive, 2020–2034, Revenue (USD Billion)
Chapter 25.Asia Pacific Motor Monitoring Market Deep-Dive, 2020–2034, Revenue (USD Billion)
Chapter 26.Latin America Motor Monitoring Market Deep-Dive, 2020–2034, Revenue (USD Billion)
Chapter 27.Middle East and Africa Motor Monitoring Market Deep-Dive, 2020–2034, Revenue (USD Billion)
Chapter 28.Application / Use-Case Analysis
Chapter 29.Vendor Capability Scorecard
Chapter 30.Scenario Forecasts
Chapter 31.Top 10 Key Clients of Top 10 Players
Chapter 32.Top 10 Suppliers
Chapter 33.Competitive Landscape
Chapter 34.Partnerships & M&A
Chapter 35.Key Vendor Analysis
Chapter 36.Marketing Strategy Analysis, Distributors & Traders
Chapter 37.Outlook of the Market
Chapter 38.Concluding Analyst Note
List of Figures+−
Structural index generated from this report's own section headings, not verified against the delivered report's actual figure numbering.
List of Tables+−
Structural index generated from this report's own section headings, not verified against the delivered report's actual table numbering.
Segmentation Analysis
5 axesBy Type
2- 01Hardware Devices
- 02Software System
By Application
7- 01Metals & Mining
- 02Power Generation
- 03Food & Beverages
- 04Chemicals
- 05Automotive
- 06Aerospace & Defense
- 07Others
By Monitoring Technique
5- 01Vibration Monitoring
- 02Motor Current Signature Analysis (MCSA)
- 03Infrared Thermography
- 04Ultrasound Monitoring
- 05Oil Analysis
By Deployment Mode
2- 01On-Premise
- 02Cloud-Based
By Motor Type
2- 01AC Motors
- 02DC Motors
Segment categories shown for scope reference. See the Summary tab for revenue share by By Type. Full segment-by-segment detail across every axis is available in the sample and full report.
Research approach
A market size is a claim about the world, and a claim is only as good as the route to it. Every study is built upward from units and prices — what is actually produced, sold or performed, at what it actually changes hands for — rather than from a headline figure divided downwards. Disclosed company revenue is then used to check that build, not to produce it.
The estimate is built upward from unit volumes: shipments of vibration, thermal and current-signature sensors and data-acquisition hardware, multiplied by their realised average selling price, plus software and analytics seats priced per license or subscription tier. Motor population estimates by horsepower band and end-industry anchor the unit count. That bottom-up build is then checked against the condition-monitoring and process-instrumentation revenue lines disclosed by listed industrial automation suppliers; where the two diverge, the correction is made to the underlying unit-volume or attach-rate assumption feeding the bottom-up build, not by averaging the two figures together.
The four stages
The same sequence runs behind every published study, whatever the industry. The order matters as much as the steps: the segment axes are fixed before any number is collected, so the model is never reshaped to fit whatever data happens to turn up.
What the build rests on, and what checks it
The two are not interchangeable. The left column produces the number; the right column tests it. When the check disagrees with the build, the answer is to find which bottom-up assumption is wrong — a unit count, a price, a take-up rate — not to split the difference between them.
- Volume actually transacted — units produced, installed, dispensed or procedures performed, counted at the level each is genuinely recorded
- Realised pricing by tier and channel, rather than one blended average applied across the whole market
- Take-up and frequency: how much of the addressable base buys, and how often it repeats
- Disclosed revenue of the companies serving the market, where filings separate it far enough to be usable
- Buyer-side spending totals — capital budgets, procurement lines, or the output of the end market the product is bought against
- Trade and customs flows, where the product crosses borders in a separately recorded form
Data sources
Published data establishes what happened. Only the people transacting in a market can say why, and what is about to change — so the two are collected separately and weighted differently.
- Commercial and product leadership at the companies that supply the market
- Procurement and specification leads at the organisations that buy it
- Distributors, integrators and channel partners, where the market is served indirectly
- Regulatory and standards specialists, where approval governs what can be sold at all
- Company filings, annual reports and investor disclosure
- Government statistics, customs records and regulatory registers
- Trade association output and standards-body publications
- Technical and peer-reviewed literature, where the market rests on a clinical or engineering claim
Primary interviews target plant maintenance and reliability engineering leads who specify monitoring technique and vendor, procurement managers who set purchasing budgets and renewal cycles, channel and systems-integration partners who install and service the equipment, and safety or regulatory contacts familiar with inspection mandates for rotating equipment. Sampling weights toward North America and Europe, where the installed base of monitored motors is oldest and disclosure is most consistent, with a growing share of contacts in China, India and Southeast Asia to capture the faster-scaling manufacturing and electrification demand base in those regions.
Desk research draws on HS code 8501 and 9026-9031 customs trade data to track cross-border shipments of motors and monitoring instrumentation, IEC 60034 and NEMA MG-1 standard documentation that defines the motor classes this market monitors, EASA (Electrical Apparatus Service Association) motor failure and rewind statistics, and the condition-monitoring or process-instrumentation segment disclosures in the annual reports and investor filings of listed industrial automation suppliers. Import and export registers for vibration and thermal sensors supplement the equipment-shipment count where a supplier does not report unit volumes directly.
Desk research runs across proprietary research databases including Factiva, OneSource and Hoovers alongside the public sources above. Modelling and statistical validation are run in SAS and SPSS.
Forecasting
The forecast is not a growth rate applied to a base year. It is built from the drivers that are expected to change, each one stated so a reader can disagree with it.
The forecast is built from motor population growth by end industry, the pace at which reactive and time-based maintenance programmes convert to condition-based monitoring, and the price trajectory of sensor hardware, which continues to fall as digital and cloud software pricing holds broadly flat or rises with added analytics features. Adoption curves are staged separately for high-value critical assets, which convert first, and lower-criticality motor populations, which convert later and more slowly. The 2020-2021 period is normalised for the pandemic-driven pause in industrial capital spending rather than treated as a genuine demand contraction, so the recovery years are not extrapolated forward as a sustained growth rate.
Triangulation and validation
No figure enters a report on the strength of one source. Where the two sizing routes disagree the difference is not averaged away — the assumption causing it is isolated, tested against a third independent measure, and either corrected or carried forward as a stated limitation. Historical years are back-tested against the growth actually recorded before any forecast is allowed to run forward from them.
Outputs are back-tested against the recorded 2020-2024 growth of the broader industrial IoT and process-instrumentation categories this market sits inside, to confirm the historical build is not compounding an error the wider category would also show. Segment-level share shifts, particularly the move toward cloud-based deployment and current-signature analysis, are reviewed against the same primary contacts used for the sizing interviews to confirm the direction and pace are plausible to people who buy and specify this equipment. Sensitivities are tested on the sensor-price decline rate and on the maintenance-conversion pace, since those two assumptions move the forecast total more than any other single input.
Confidence and limitations
Where an estimate is firm and where it is not is stated rather than left to be inferred from the precision of the number.
Confidence is firmest in the hardware and vibration-monitoring segments, where shipment volumes and pricing are the most consistently disclosed and the installed base is best documented. It is weaker in cloud-based and software-only deployment figures, where subscription pricing and seat counts are reported unevenly across vendors, and in the Middle East and Africa and Latin America regional splits, where fewer companies disclose country-level detail. A structural risk that would force a revision is a faster-than-assumed shift to bundled monitoring-as-a-service pricing, which would move revenue out of the hardware line faster than the current segmentation reflects.
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Questions This Report Answers
6 questionsWhat is the market size and growth rate, globally and by region?
How is the market segmented, and which segments lead?
Which regions and countries are covered, and how do they compare?
What are the key drivers, restraints, opportunities and challenges?
Who are the leading companies operating in this market?
What trends are expected to shape the market through the forecast period?
Frequently Asked Questions
01What is the Motor Monitoring Market projected to reach?
USD 6.23 Billion by 2034, CAGR 9.47%
02What years does this report cover?
Study period 2020–2034, base year 2025, historical data 2020-2024, forecast period 2026-2034.
03Which regions are covered?
North America, Europe, Asia Pacific, Latin America, Middle East and Africa.
04Which region accounted for the largest market share?
North America leads with 31.86% of global revenue through 2034.
05Which segment leads the market?
Hardware Devices is the largest line by Type, at 63.36% of revenue in 2025.
06Who are the key companies profiled?
Banner Engineering, ABB, National Instruments, Megger, Siemens, Honeywell, General Electric, Emerson Electric, Rockwell Automation, Qualitrol, Schneider Electric, Mitsubishi Electric, Advantech, Eaton, Weg Group, Dynapar, KCF Technologies, Phoenix Contact, T.F. Hudgins, Koncar. Full profiles are part of the paid report.
07Can the segmentation be customized?
Yes. Custom data cuts by geography, segment, or competitor set are available on request.
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