Market Overview:

The Global Polypropylene Fibre For Melt-Blown Nonwoven Fabric Market Size Was Estimated At USD 27.44 Billion In 2022 And USD 45.41 Billion By 2030 Is Expected To Expand At A CAGR Of 6.5% From 2023 To 2030.

Nonwovens are special, high-tech fabrics that are made from fibers and are used in a wide range of products and applications. The melt-blown spinning process is used to make these fabrics right from the polymer stage. Melt-blown nonwovens are nonwoven fabrics made from thermoplastic synthetic polymers that are laid out randomly. Melt blowing is a common way to make micro- and nano-fibers. In this process, a polymer melt is pushed through small nozzles while fast-moving gas blows around it.

Meltblown polyester nonwoven fabrics are used to make things like hair caps, filters, wiping cloths, and masks that help keep people clean. Meltblown polyester nonwoven fabrics are often used to make things like disposable diapers and feminine care products.

Melt blowing technology is a way to make microfiber nonwoven fabrics. High-speed air is used to blow thermoplastic resins, which creates a self-binding web and fine fibers. Melt-blowing nonwovens are made from raw materials like polypropylene, polyethylene, and polybutylene terephthalate. Also, melt-blown nonwovens have a number of good qualities, such as a fine fiber diameter, high web strength, and fine fiber orientation. They are also light and have a large surface area. It is used a lot in hygiene and health care, cars, and electrical and electronics.

COVID-19 Impact:

Most of the time, melt-blown nonwovens are used in healthcare, hygiene products, and the textile industry. Even during the pandemic, there was no change in the demand for medical products. The global melt-blown nonwovens market grew steadily. The global melt blown nonwovens market did better because there was more demand for face masks and PPE kits. Fine fibers are used to make PPE kits, which are then filtered at different stages. This material is also used to make N95 masks, surgery kits, and hospital bedding. Because of the pandemic, everyone wore a mask, which caused the growth rate of the global melt-blown nonwovens market to jump all of a sudden. During the forecast period, the market shares made money because COVID-19 sent a number of people to the hospital. Also, as infrastructure improved in emerging economies, production went up, but this didn't cause any problems in the way the supply chain was managed.

Market Dynamics:

Market Trends:

• Growing Demand for Face Masks and Personal Protective Equipment (PPE)

Melt-blown polypropylene nonwoven fabric is an important part of making face masks and other PPE. The COVID-19 pandemic greatly increased the demand for these products all over the world. This increased the need for melt-blown nonwoven fabric made from PP fibers.

• Increased Emphasis on Hygiene Products

The pandemic also made it more important to practice good hygiene, which increased the demand for nonwoven fabrics used in wipes, sanitary pads, and medical gowns, among other hygiene products.

Driving Factors:

• Increased Demand for Nonwovens in Healthcare Industry

Nonwoven fabrics are being used more and more in medical applications because new products with lower prices are being made for hospitals that want to save money. Hospitals use a lot of things like disposable and reusable surgical gowns, drapes, gloves, and wraps for instruments. Several government programs to stop HAIs (Hospital Acquired Infections) encourage the use of nonwoven medical products like disposable patient gowns, drapes, and linens that help stop the spread of HAIs.

• Increase in Demand for Personal Protective Equipment

Meltblown fabrics are often used in face masks and other PPE because they are very good at filtering out air. Personal protective equipment (PPE) like surgical gowns, face masks, and other medical textiles were in high demand because of the COVID-19 pandemic. Meltblown fabrics are an important part of a number of these items.

During the pandemic, there was a rise in the need for PPE, which pushed up the market for meltblown fabrics. In response, companies that make medical-grade face masks from meltblown fabrics had to make more to meet demand around the world.

During the meltblown process, a web of fine fibers that are randomly aligned is made. This creates a lot of holes and a large surface area. This structure lets particles get filtered well while still letting air through, which is important for comfort and use of PPE.

• Growth in Automotive and Construction Industries

Melt-blown nonwoven fabrics are used in cars to do things like filter the air in the cabin and keep noise out. They are also used to make geotextiles and insulation materials for building. The growth of these industries has a direct effect on how much PP fibers are needed.

• Lightweight and Cost-Effective Material

Polypropylene fibers are light and less expensive than some other materials, which makes them a good choice for many different uses. PP fibers are commonly used to make nonwoven fabrics because they are inexpensive.

Restraints/Challenges:

• Availability Issues Associated with Raw Materials

One of the most important things that has a direct effect on the end-product market is the availability of raw materials. More than 80% of the fibers used to make nonwoven fabrics are man-made. Some of these raw material fibers, like polyester and cotton, are easy to find and don't cost much. Others, like carbon fibers, glass fibers or high tenacity yarns, and aramids, are more expensive and harder to find.

• Supply Chain Disruptions

The market for PP fiber for melt-blown nonwoven fabric depends on a complicated global supply chain for raw materials and equipment used to make the fabric. Supply chain problems, like those caused by the COVID-19 pandemic, natural disasters, or geopolitical issues, can lead to shortages of materials and delays in production.

• Environmental Concerns

Polypropylene is a versatile material, but it doesn't break down in the environment and can add to plastic pollution if it isn't thrown away properly at the end of its life. As people become more concerned about the environment, they and the government may push for more sustainable, biodegradable, or recyclable alternatives. This could hurt the demand for traditional PP fibers.

• Volatility in Raw Material Prices

Higher costs for raw materials slow the growth of the global market for nonwoven fabrics, but not too much. The market is affected by changes in what people want, how much oil costs, and how countries trade with each other. Even though the oil market is inherently unstable, polypropylene prices might not go up or down in the next few years from where they are now. When the price of oil goes up, the cost of making intermediate goods also goes up. This means that the price will either go up for customers or the margins will go down. The changes cause the prices of finished goods to go up and down in a chain reaction.

Opportunities:

• Proliferation of New Technologies

Technology improvements have led to high growth in most of the textile industry's product categories, especially for nonwoven fabrics. New technologies are expected to lower production costs, which will make it possible for businesses to make nonwoven textiles. Nanofibers and high-performance materials are starting to be used as alternatives to traditional membranes, giving nonwoven manufacturers new opportunities.

• Increased Demand for Sustainable Materials

Putting money into research and development can help make polypropylene fibers with better properties, like better filtration, longer life, and more comfort. Changes to the melt-blown process and the types of fibers used can open up new uses and bring in more customers.

• Integration of Industry 4.0 technologies

Using automation, data analytics, and Internet of Things (IoT) technologies can make production more efficient and help keep quality in check. Manufacturers in the market for polypropylene fiber for melt-blown nonwoven fabric can be more competitive if they use Industry 4.0 technologies.

Strategic Development:

• In March 2020 - Sinopec Yizheng Chemical Fibre Co (YCFC) opened its first melt-blown non-woven production line in Yizheng. With this new launch, the company would be able to make a N95 mask for customers.
• In September 2018 - Korea Nonwoven Technology Co., Ltd. released new single-use wipes for cleaning that were made with BASF's Irgatec, which changes the way things flow. Irgatec®, on the other hand, makes PP melt-blown non-woven materials better at letting air through and more stable at high temperatures over time. This makes single-use wipes a better choice for the environment than other materials. With this launch, the company will be able to sell its product in the hygiene and healthcare industries.
• In April 2016 - Mogul Co., Ltd. added meltblown polybutylene terephthalate (PBT) to its nonwovens line. With this launch, Mogul will be able to sell more products for liquid and gas filtration.
• In October 2022 - Mogul put money into a new meltblown nonwoven line. Since the pandemic, the company has started three new meltblown cloth lines. These lines are mostly used to make high-efficiency mask and filter media. The plant adds an extra 550 tons of N95 material and 365 tons of N99 material to the market every year. Along with PP, the new line can run PBT, TPU, and PLA polymers.
• In May 2021 - Melt95 Inc., a Canadian company that makes fabrics, finished its first test run of nonwoven meltblown fabrics with the help of machines that were made just for that purpose. Most Canadian manufacturers don't have special machines for making meltblown nonwoven, but instead use fabric machines that have been changed to make meltblown nonwoven.
• In July 2020 - OZ Health Plus opened a factory in Australia to make the key material that most protective face masks are made of. The company bought the plant from Oerlikon, a Swiss technology company, so it could start making spunbond and meltblown nonwovens there. Face mask makers in Australia, who make about 500 million medical and industrial masks per year, can't do their jobs without the fabrics.

Key Vendors:

Top market players are

• Sinopec

Sinopec is a company that deals with oil and petrochemicals. It is also called China Petroleum & Chemical Corporation. It has five business areas: Exploration and Production, Refining, Marketing and Distribution, Chemicals, Research and Development, and Corporate and Other. Exploration and Production is the part of the business that deals with finding and developing crude oil and natural gas, making it, and selling it.

• Sika

Sika AG (also called "Sika") is a specialty chemicals company that makes and sells products and systems for use in construction and industry. Sika makes admixtures and additives, single-ply and built-up flat roofing systems, waterproofing systems, system solutions, sealants, tapes, spray foams, and elastic adhesives, flooring, tile setting, and other finishing solutions, and concrete protection and repair solutions.

• Lotte Chemical Corporation

Lotte Chemical Corporation makes a wide range of petrochemical products, such as high density polyethylene, polypropylene, and ethylene glycol. Products made by the company are used to make things like pipes, films, fabrics, bottles, containers, and auto parts.

• International Fibres Group

International Fibres Group (IFG) is one of Europe's largest independent makers of polypropylene-based staple fibers, which can be used to strengthen, insulate, separate, or drain. The fiber is used to make things like carpets, rugs, furniture, filters, food packaging, car interiors, and nonwoven fabrics. This means that the company has a wide range of customers.

• Indorama Corporation

One of Asia's best chemical companies is Indorama Corporation. It started when M.L. Lohia and his son, S.P. Lohia, started Indorama Synthetics in Indonesia in 1975. Indorama Synthetics began as a company that spun cotton yarn.

• Eastman Chemical Company

Eastman Chemical Co. (also called "Eastman") makes and sells specialty chemicals. It offers a wide range of advanced materials, functional products, specialty additives, chemicals, and fibers. It sells additives, plasticizers, specialty plastics, adhesives, performance films, chemical intermediates, acetate yarn, and other things.

• Belgian Fibers

High-tenacity fibers are made by Belgian Fibers Manufacturing SA. The company sells multifilament polypropylene fiber for concrete, cracks, and fire control. Belgian Fibers works with the concrete, automotive, carpet, and geotextile industries.

• Avgol Nonwovens

Synthetic nonwoven fabrics are made by Avgol Nonwovens Industries.

• ABC Polymer Industries

ABC Polymer Industries, LLC is a company that makes things out of plastic. The company sells yarn, reprocessed polypropylene resin, and fiber products that can be used to make bags. Customers in North America are served by ABC Polymer Industries.

Segmentation Analysis:

The market is segmented on the basis of raw material, application, end-user and region.

By Raw Material:

The Global Melt-Blown Nonwovens Market is split into Polyester, Polypropylene, Rayon, Polyethylene, and Others based on the material they are made of. During the time frame of the forecast, polypropylene had the largest market share in 2020. In 2020, polyester was the second biggest market. Nonwoven polyester is a great choice for a wide range of uses, such as industrial filter materials, medical and hygiene products, building materials, telecom products, agricultural fabric, and more. Polyesters are cheap, easy to make from petrochemicals, and have a variety of desirable physical properties.

The most common type of plastic fiber is polyethylene (PE), which is a synthetic resin made from ethylene that has been bonded together many times.

• Polyester
• Polypropylene
• Rayon
• Polyethylene
• Others

By Application Outlook:

In 2022, the hygiene application segment had the largest market share. From 2023 to 2030, it is expected to be worth USD 27,957.2 million. Compared to traditional textiles, nonwoven fabrics are smooth, soft, comfortable, stretchy, good at keeping fluids out, and good at absorbing them. So, are becoming more popular for making hygiene products.

These products help keep the fences inside the fabric and hold and soak up urine, which keeps the skin from getting wet. Unlike traditional fabrics, these products don't have a smell and feel very smooth. Because of this, they are likely to be in high demand over the next few years. Over the next few years, demand for adult incontinence products is likely to be driven by the growing number of older people who are getting chronic diseases like diabetes. So, it will affect the demand for polypropylene nonwoven fabrics in a good way.

With a CAGR of 9.2% over the forecast period, the industrial application segment was the one that grew the most quickly in 2022. In the industrial world, polypropylene nonwoven fabrics are used to make things like coated fabrics, display felts, tapes, conveyor belts, cable insulation, air conditioner filters, semiconductor polishing pads, noise-absorbing felt, etc. Because of this, there is more demand for polypropylene nonwoven fabric in industrial uses.

• Hygiene
• Industrial
• Medical
• Geotextiles
• Furnishings
• Carpet
• Agriculture
• Automotive
• Others

By End-User:

The Global Melt-Blown Nonwovens Market is split into Construction, Textiles, Healthcare, Automotive, and Others based on who will use them. During the time frame of the forecast, the largest market was in healthcare in 2020. In 2020, construction was the second biggest market.

Melt-blown nonwoven fabrics are used in the construction industry for things like roofing and tile underlayment, acoustical ceilings, house wraps, and pipe wraps. Due to the growth of their market around the world, nonwoven fabrics are becoming more popular in the building industry. Nonwoven fabrics are used to make baby diapers, sanitary napkins, wipes, facemasks, products for adults with incontinence, lens tissues, hand warmers, buff pads, and laundry dry sheets.

• Construction
• Textiles
• Healthcare
• Automotive
• Others

Regional Insights:

Geographically, the global Polypropylene Fiber for Melt-Blown Nonwoven Fabrics market has been looked at in North America, Europe, Asia Pacific, Latin America, and the Middle East and Africa (MEA).

Asia-Pacific led the market and made up more than 41% of global sales in 2020. This is because emerging economies, which are the main buyers in the region, are using more and more of these materials. Expect growth to be driven by rising demand for products in industries like construction, agriculture, and auto manufacturing. Many companies all over the world are moving their production bases to countries in the Asia-Pacific region. These companies also make high-quality products that are lighter and can be made to fit the needs of the customer, which is likely to be a big trend in the Asia-Pacific market as well.

Most of the demand for PP nonwoven products in this region comes from sanitary uses, and this is likely to stay the same over the next few years. The demand for medical and adult incontinence products in the region has gone up because more people are getting old and more people are getting chronic diseases. This will help the market grow. Europe has a healthcare system that has been around for a long time and uses the latest technology. Increases in healthcare activities and medical tourism in European countries are likely to increase demand for disposable items like gloves, gowns, masks, bed liners, and surgical caps in the region over the next few years.

• North America
• US
• Canada
• Mexico
• Rest of North America
• Europe
• Germany
• France
• Italy
• Spain
• UK
• Nordic Countries
• Denmark
• Finland
• Iceland
• Sweden
• Norway
• Benelux Union
• Belgium
• The Netherlands
• Luxembourg
• Rest of Europe
• Asia-Pacific
• Japan
• China
• India
• Australia
• South Korea
• Southeast Asia
• Indonesia
• Thailand
• Malaysia
• Singapore
• Rest of Southeast Asia
• Rest of Asia-Pacific
• The Middle East & Africa
• Saudi Arabia
• UAE
• Egypt
• South Africa
• Rest of the Middle East & Africa
• Latin America
• Brazil
• Argentina
• Rest of Latin America

Scope of Report:

Conclusion:

• This study gives an in-depth look at the global polypropylene fiber for melt-blown nonwoven fabrics industry, including current trends and predictions for the future.
• The report gives details about the global polypropylene fiber for melt-blown nonwoven fabrics market share as well as information about the main factors that drive, stop, and create opportunities in the market.
• The growth scenario for the global polypropylene fiber for melt-blown nonwoven fabrics market is shown through a quantitative analysis of the current market.
• The report gives a detailed analysis of the market based on how much competition there is and how competition will change in the coming years.