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Metal Stamping Forging and Casting Market Size, Share & Trends Estimation Report By Process Outlook (Blanking, Embossing, Bending, Coining, Flanging) By Application Outlook (Automotive & Construction, Industrial Machinery, Consumer Electronics, Aerospace, Electrical & Electronics, Telecommunications, Building & Construction, Other Applications) By Material Outlook (Steel, Aluminium, Copper, Other Materials) By Press Type (Mechanical Press, Hydraulic Press, Servo Press)By Region, And Segment Forecasts, 2023 - 2030
Market Overview:
The Global Metal Stampings Forgings And Castings Market is Estimated At US$ 397.7 Billion In The Year 2022, And USD 592.07 Billion By 2030 Growing At A CAGR Of 5.1% Over The Period 2022-2030.
Casting is the process of pouring molten metal into a mold with a hollow space of the right shape, letting it cool, and then taking out the solidified part. It is used to make complicated, big pieces that would be hard or expensive to make using other manufacturing methods. It can be hard to choose a method for forging metal because each one has pros and cons that depend on cost and logistics. But the choice of forging method gives you many benefits that you can't get with any other choice. Metal forging is the best value in terms of price and overall quality. This idea is doubled when the application calls for maximum part durability, custom sizes, and critical performance specifications.
Die casting and metal stamping are two very different ways to shape metal. When metal is die-cast, it is heated past its melting point, while stamping is almost always done with cold metal. Stamping can be done on both ferrous and non-ferrous metals, but die casting is usually only done on ferrous metals. Even though it can be kept to a minimum with careful design, stamping makes a lot of waste. But the cost of raw materials includes the cost of materials that are not directly used. Die casting makes a lot less scrap, and the scrap is easier to recycle. It can be put back into the holding pot and melted again.
Market Dynamics:
Market Trends:
The market is growing a lot because metal stamping is being used more and more in the auto industry. The blanking process can make long runs of products with only small changes to the equipment or base material. Most mass-produced parts in the automotive industry are made through a process called "blanking." As people want more fuel-efficient cars, designers have come up with new and interesting ways to make the outside of cars more aerodynamic. With blanking metal stamping, metal can be made into smaller, more manageable pieces that can be packed more tightly in and around vehicles.
Driving factors:
- Expanding the Aerospace Industry
Large aluminum alloy forgings are used in the aerospace industry because they are strong, light, and reliable. The frames for airplane fuselages and the rings for rocket walls are made by forging metal under high heat and pressure. Forgings are also used to make engine discs, the fuselage, the undercarriage, the main mounting elements in the wing box, and parts for the wings and pylons. There is an increase in the need for planes in many places. For example, Boeing said that China's airlines would spend $1.4 trillion on 8,600 new planes and $1.7 trillion on commercial aviation services over the next 20 years. Boeing's current business forecast says that the Middle East will need 2,520 new planes by 2030. Also, Boeing thinks that India will be the main driver of demand for 2,300 planes worth US$320 billion over the next 20 years. Because of their benefits, forged metals could be used in many ways in the aircraft industry. Because of this, the growing aircraft industry will boost the market for metal forging.
- Development of Emerging Technologies in the Metal Stamping Industry
One reason for the high growth rates in the Metal Stamping industry is that many new technologies are being used to improve the manufacturing process. 3D printing, robotic assembly, and artificial intelligence are some of these technologies (AI). With these technologies, manufacturers can make custom stamped parts much faster and more efficiently than ever before. Over the next few years, this trend is likely to keep going as companies try to come up with even more new ideas to stay ahead of the competition.
- The Benefits of Precise Metal Stamping
The benefits of precise metal stamping are a big reason why the market is growing. Precision metal stamping is an industrial process that uses machines with dies to make different shapes out of flat sheets of metal that come in either blank or coil form. It is an automated process that saves money on labor, especially as the number of items made goes up. Because of this, it is widely used to make a lot of metal products.
Precision metal stamping is one of the most common ways to stamp metal in the manufacturing industry. It makes it possible to make precision metal parts quickly and cheaply, which are used in a wide range of products and industries. Also, the process gives designers a lot of freedom to create small features with tight tolerances and unique configurations. It can also be used for custom projects. So, these things are likely to drive the growth of the market over the next few years.
Restraints/Challenges:
- The Availability of Plastic and Composite Materials
The availability of plastic and composite materials as substitutes is a significant factor inhibiting market expansion. As a result of their lightweight and corrosion-resistant properties, plastic and fiber are increasingly replacing metals in a variety of industrial product components. For example, the automotive industry uses plastic to produce a variety of exterior vehicle components, including beams, body panels, floor panels, air ducts, and resonators, among others.
Plastics can be molded into complex shapes and have lower production costs than metal. End-user preference for reusable plastics, which have longer useful lives than disposable metal devices, is also on the rise. Plastics can withstand stresses and last longer than metallic devices due to their structural integrity and malleability, whereas metallic devices deteriorate due to interference from organic compounds. Consequently, the increasing preference for plastic materials across industries has reduced the demand for metals, which will have a negative impact on the growth of the global market during the forecast period.
Opportunities:
- Increasing Demand for Customized Metal Stampings
One of the main reasons the Metal Stamping industry is growing is because more and more businesses want stamped parts that are made just for them. Customers want unique, one-of-a-kind products that meet their needs, so manufacturers are making more customized stamped parts. Over the next few years, this trend is likely to continue as companies invest in research and development (R&D) and create new products that better meet customer needs.
Strategic Development:
- In August 2021 - Bharat Forge Ltd. said it would buy Specialized Forgings LLC, a company in the US that makes high-quality forgings for the aerospace and defense industries.
- In July 2021 - ATI Ladish Forging announced that it would start making a new line of forged materials with high strength and toughness for use in the aerospace and defense industries.
- In March 2021 - Precision Castparts Corp. said that it would close its factory in Oklahoma City because the COVID-19 pandemic was still hurting demand for its products.
Key Vendors:
Top market players are
- Alcoa Inc.
Alcoa is a world leader in bauxite, alumina, and aluminum products. The company wants to change the aluminum industry to make it more sustainable. Our goal is to turn raw potential into real progress through a values-based approach that includes integrity, operating excellence, care for people, and brave leadership.
- American Axle & Manufacturing Holdings Inc.
American Axle & Manufacturing Holdings Inc. (AAM) makes and sells driveline and metal-forming products for the automotive industry. Axles, driveshafts, power transfer units, transfer cases, constant velocity joints, PTU shafts and gears, wheel hubs, and spindles are among its most important products.
- Anchor Lamina Inc.
Anchor Lamina is a company that makes, sells, and machines standard building materials and tools for all kinds of work.
- Bharat Forge Limited
Anchor Lamina is a company that is owned by Bharat Forge Limited (BFL), an Indian multinational based in Pune. BFL is a technology-driven global leader in metal forming with a transcontinental presence in eight manufacturing locations. It serves many industries, including automotive, power, oil and gas, construction and mining, locomotive, marine, and aerospace. supplies standard parts for tools, manufacturing, and machine construction for all kinds of work.
- Doncasters PLC
Doncasters Group Ltd is a leading international engineering group that makes precision parts and assemblies for the aerospace, industrial gas turbines, specialist automotive, petrochemical, construction, industrial, transportation, and recreation markets. The group is great at working with metals and alloys that are hard to shape.
- Georg Fischer Ltd.
With its three divisions, GF Piping Systems, GF Casting Solutions, and GF Machining Solutions, GF offers products and solutions for the safe transport of liquids and gases, as well as lightweight casting components and high-precision manufacturing technologies.
- Interplex Holdings Ltd.
Interplex is a world-class company that tries to offer the best products and services. We can solve complex customer problems because we have a presence all over the world, have technical expertise, and do all of our own manufacturing.
- Magna International Inc.
Magna International, Inc. is a company that makes mobility technology for the auto industry. It has four business areas: Body Exteriors and Structures, Power and Vision, Seating Systems, and Complete Vehicles.
- Meridian Lightweight Technologies Inc.
Meridian Lightweight Technologies is a company that works with cars. It makes and sells magnesium die-cast parts, engine cradles, instrument panels, radiators, and other products.
- Metaldyne Corporation
Designer and supplier of parts and assemblies made from metal that have been formed. The company focuses on making metal parts, assemblies, and modules for engine, transmission, or transfer case, driveline, noise and vibration control products, and suspension applications for the commercial and industrial markets as well as the automotive market.
Segmentation Analysis:
The Global Metal Stamping Forgings and Casting Market is segmented based on process, material, application, press type, and region.
By Process:
Based on Process, the market is segmented into Blanking, Embossing, Bending, Coining, and Flanging. During the forecast period, the blanking market is expected to grow at the fastest rate, because more and more people want customized products. The market is split into three submarkets based on the tool used: arc blanking, line blanking, and stamping blanking. In the Metal Stamping Market, embossing will remain the most important process, followed by bending and coining. During the forecast period, the flanging process is expected to grow by a small amount.
- Blanking
- Embossing
- Bending
- Coining
- Flanging
By Material:
Based on the Material, the market is segmented into Steel, Aluminium, Copper, and Other Materials. The steel segment is expected to make up the most valuable part of the market, followed by the aluminium segment. During the forecast period, copper is expected to be the material segment with the fastest growth.
- Steel
- Aluminium
- Copper
- Other Materials
By Application:
Based on Applications, the market is segmented into Automotive & Construction, Industrial Machinery, Consumer Electronics, Aerospace, Electrical & Electronics, Telecommunications, Building & Construction, and Other Applications. Most of the Metal Stamping Market is expected to come from the automotive sector. This is because people want lighter and stronger cars, which require high-quality metal parts made to exact specifications. Over the next few years, the construction sector is also likely to grow, thanks to more money being spent on infrastructure around the world. During the period covered by the forecast, most of the money made by the market will come from sales of industrial machinery. This is because stamping technology is being used more and more in cutting, drilling, forging, rolling, and other manufacturing processes.
Over the next few years, demand for industrial machinery is also likely to be driven by the growth of infrastructure investments in many countries. On the other hand, over the next five years, consumer electronics will be one of the parts of the Metal Stamping Market that will grow the fastest. Consumer electronics are things like smartphones, TVs, cars, and watches that people buy and use every day. Most of the time, these devices are smaller and cost less than industrial machinery. The growth of the Metal Stamping Market segment is also being driven by the aerospace industry. From 2021 to 2028, this market is expected to grow at a CAGR of 7.7%. During the next few years, the aerospace and electrical and electronics industries are also likely to grow a lot. This is because there will be more demand for parts like landing gears, engine parts, and other electronic devices. Due to the growing demand for wireless devices and sensors, the telecommunications segment is expected to grow faster than other application segments.
- Automotive & Construction
- Industrial Machinery
- Consumer Electronics
- Aerospace
- Electrical & Electronics
- Telecommunications
- Building & Construction
- Other Applications
By Press Type:
Based on the Press Type, the market is segmented into Mechanical Press, Hydraulic Press, and Servo Press. Between 2021 and 2028, the mechanical press is likely to grow at the fastest rate because it is cheap and easy to use. Because it is more complicated and costs more, the hydraulic press is expected to grow more slowly. The servo press is expected to grow the most because it can change dies quickly and move with great accuracy.
- Mechanical Press
- Hydraulic Press
- Servo Press
Regional Insights:
Asia Pacific made more money than any other region in the world from metal stamping, forging, and casting, with a share of over 45.0%. The region is expected to grow a lot because industries like aerospace and defense, automotive, and electronics are using more and more. Due to its large steel production base and other factors like low labor costs, China has become a major producer and consumer of these goods in the region. This is helping to drive industrial growth in the country. Europe was estimated because there was a lot of demand from a number of important sectors, such as energy and power. The manufacturing of consumer goods is expected to be the main driver of regional product consumption over the forecast period.
- North America
- US
- Canada
- Mexico
- Rest of North America
- Europe
- Germany
- France
- Italy
- Spain
- UK
- Nordic Countries
- Denmark
- Finland
- Iceland
- Sweden
- Norway
- Benelux Union
- Belgium
- The Netherlands
- Luxembourg
- Rest of Europe
- Asia-Pacific
- Japan
- China
- India
- Australia
- South Korea
- Southeast Asia
- Indonesia
- Thailand
- Malaysia
- Singapore
- Rest of Southeast Asia
- Rest of Asia-Pacific
- The Middle East & Africa
- Saudi Arabia
- UAE
- Egypt
- South Africa
- Rest of the Middle East & Africa
- Latin America
- Brazil
- Argentina
- Rest of Latin America
Scope of Report:
Report Attribute | Details |
Study Period | 2017-2030 |
Base Year | 2022 |
Estimated year | 2023 |
Forecast period | 2023-2030 |
Historic Period | 2017-2022 |
Units | Value (USD Billion) |
Growth Rate | CAGR of 5.1% from 2023 to 2030 |
By Process |
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By Application |
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By Material |
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By Press |
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By Companies |
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Regional Scope |
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Reasons to Purchase this Report and Customization Scope |
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Conclusion:
- The report has a lot of information, like how the market is changing and what opportunities will be available in the future.
- The demand and supply forces and how they affect the market are part of the data for each region, sub-region, and country.
- The competitive landscape shows the main players, the new things that have happened, and the strategies that have been used in the last three years.
- Companies that offer products, relevant financial information, new developments, SWOT analyses, and strategies by these players.